View 600-00466-Z1_1336035.PDF datasheet online --- IC-ON-LINE

Datasheet File OCR Text:

copyright ? cirrus logic, inc. 2011 (all rights reserved) www.cirrus.com actual size: 258 mm x 43 mm 8.16 in x 1.7 in cdb1601-120w cs1601 120w, high-efficiency pfc demonstration board features ? line voltage range: 108 to 305 vacrms ? output voltage (v link ): 460v ? rated p out : 115w ? efficiency: 95% @ 115w ? spread spectrum s witching frequency ? integrated digita l feedback control ? low component count general description the cdb1601-120w board demonstrates the perfor- mance of the cs1601 digital pfc controller as a stand- alone unit. this board is 95% efficient at full load, and has been tailored for use with a resonant second stage to power up to two t5 fluorescent lamps for a maximum output power of 108w. a re sonant second stage driver efficiency of 94% is assumed for this application. ordering in formation cdb1601-120w customer demonstration board mar ?11 ds931db3
cdb1601-120w 2 ds931db3 important safety instructions read and follow all safety instructions prior to using this demonstration board.

risk of electric shock ?

!

"

"

#
$

$

? !

$

%

$

!
?

&

?

'

!
? ( "

( "

? )

'

'*+%!,

-
.+ + /)0!12 +

"
!

3

!
'
"

$

%
"

45

)

'

contacting cirrus logic support for all product questions and inquiries contact a cirrus lo gic sales representative. to find the one nearest to you go to www.cirrus.com important notice cirrus logic, inc. and its subsidiaries ("cirrus") believe that the information contained in this document is accurate and reli able. however, the information is subject to change without notice and is provided "as is" without warranty of any kind (express or implied). customers are advised to ob tain the latest version of relevant information to verify, before placing orders, that information be ing relied on is current and complete. all products are sold s ubject to the terms and conditions of sale supplied at the time of order acknowledgment, including those pertaining to warranty, indemnification, and limitation of liabil ity. no responsibility is assumed by cirrus for the use of this information, including use of this information as the basis for manufacture or sale of any items, or for in fringement of patents or other rights of third parties. this document is the property of cirrus and by furnishi ng this information, cirrus grants no license, express or impli ed under any patents, mask work rights, copyrights, trademarks, trade secrets or other intellectual property rights. cirrus owns the copyrights associated with the inf ormation contained herein and gives consent for copies to be made of the information only for use within your organization with respect to cirrus integrated circui ts or other products of cirrus. this con- sent does not extend to other copying such as copying for general distribution, advertising or promotional purposes, or for cre ating any work for resale. certain applications using semiconductor products may involve potential risks of death, personal injury, or severe prop- erty or environmental damage ("critical applications"). cir rus products are not designed, authorized or warranted for use in products surgically implanted into the body, automotive safety or security devices, life support products or other critical applications. in clusion of cirrus products in such applications is understood to be fully at the customer's risk and cirrus disclaims and makes no warranty, express, statutory or implied, including the implied warranties of merchant- ability and fitness for particular purpose, with regard to any ci rrus product that is used in such a manner. if the customer or customer's customer uses or permits the use of cirrus products in critical applications, customer agrees, by such use, to fully indemnify cirrus, its officers, directors, employees, distributors and other agents from any and all liability, in- cluding attorneys' fees and costs, that may result from or arise in connection with these uses. cirrus logic, cirrus, and the cirrus logic logo designs are trademarks of cirrus logic, inc. all other brand and product names in this document may be trademarks or service marks of their respective owners.
cdb1601-120w ds931db3 3 1. introduction the cs1601 is a high-performance variable frequenc y discontinuous conducti on mode (vf-dcm), ac- tive power factor correction (pfc) controller, optimize d to deliver the lowest pfc system cost for elec- tronic ballast applications . the cs1601 uses a digital control algorithm that is optimized for high efficiency and near unity power factor over a wide input voltage range (108-305 vac). the cs1601 uses an adaptive digital control algorith m. both the on time and the switching frequency are varied on a cycle-by-cycle basis over the entire ac line to achieve close to unity power factor. the varia- tion in switching frequency also provides a spread frequency spectrum, thus minimizing the conducted emi filtering requirements. the feedback loop is closed through an integrated digital control system within the ic. protection features such as overvoltage, overcurrent, overpower, open circuit, overtemperature, and brownout help protect the device during abnormal transient conditions. detail s of these features are provided in the cs1601 data sheet. the cdb1601-120w board demonstrates the performance of the cs1601 over a wide input voltage range of 108 to 305 vac, typically seen in universal i nput ballast applications . this board has been designed for a 460 v, 115 w full load output application. extreme caution needs to be exercised while handlin g this board. this board is to be powered up by trained professionals only. prior to applying ac power to the cdb1601-120w boar d, the cs1601 needs to be biased using an exter- nal 13 vdc power supply, applied across pins 1 and 3 of terminal block j5. terminal block j6 is used to connect the ac line. the load is connected to j7. as a safety measure, jumper j1 is provided as a means to apply a small resistive load (200 k minium) to rapidly discharge the output capacitors. other jumpers and test points are provided to evaluate the behavior of the ic and the various sections of the design. figure 1. board connections danger high voltage hazard only qualified personnel shou ld handle the cdb1601-120w. warning: heatsinking is required for q4. the end product should use tar pitch or an equivalent compound for this purpose. for lab evaluation purposes, a fan is recommended to provide adequate cooling. j5 j7 j6 j1 ac line input v dd input terminals output
cdb1601-120w 4 ds931db3 2. schematic rev c cdb1601-120w for lighting applications 11/22/2010 g.p. radhakrishnan g.p. radhakrishnan 600-00466-Z1 sheet title: eco# rev description inc by/date chk by/date of engineer sheet 1 of 1 size c drawn by: date: part #: description: mur160 buss bar auxiliary hardware and related documents: typical vlink 115 w dc load 460 vdc gnd 108-305 vac 45 - 65 hz line neutral ground jumper for preloading resistors for cap discharge open for efficiency measurements danger: high voltage for use by trained professionals only schem., cdb1601-120w g.mendel 08/27/2010 g.p. radhakrishnan 08/10/2010 initial design a b changed l2 to new footprint eco804 notes: unless otherwise specified; 1. all resistor values are in ohms. short with 28 awg wire short with 28 awg wire a. garza 12/7/10 g.p. radhakrishnan 12/7/10 short with 28 awg wire eco826 b1 added 28awg, 24awg & 16awg wires a. garza 1/31/11 g.p. radhakrishnan 1/31/11 short with 16 awg wire short with 24 awg wire eco840 c chgd c13 to 330v, chgd warning label a. garza 3/21/11 colin lambert 3/21/11 1 2 l3 1mh c1 2200pf c2 2200pf c3 0.22uf no pop c13 0.22uf 1 + 3 4 - 2 br1 gbu4j-bp 600v 12 l4 1mh no pop c4 0.47uf no pop 1 2 d1 c5 0.33uf 1 2 d2 murs360t3g 600v r7 20k tp2 tp3 tp4 tp5 r1 24.9 mh1 screw-philips-4-40thr-ph-5/16-l-z assy dwg- 603-00466-z1 pcb dwg- 240-00466-z1 sch dwg- 600-00466-Z1 mh2 1 fd1 1 fd2 1 fd3 mh4 r3 1k no pop r5 17.8k r11 1.15m e3 e4 mh3 12 d4 ll4148 75v r17 1.78k s d g 1 3 2 q4 stf13nm60n 1 ifb 2 nc 3 iac 4 cs 5 zcd 6 gnd 7 gd 8 vdd u1 cs1601-fsz 1 2 3 j5 term blk a1 a2 c8 330pf cog no pop c10 100pf cog c11 2200pf x7r no pop r2 100 r4 0 r6 0 c7 33pf cog c12 2200pf x7r no pop r14 1k tp6 tp7 tp8 c9 4.7uf x7r 1 2 hs1 12.5w jmp1 1.15" wire jumper 6 9 12 10 l2 380uh to220-insul-mount-heatsink-kit 4880g lbl subassy prod id and rev 422-00013-01 tp1 1 2 3 4 l5 5mh no pop 1 2 3 4 l6 4mh no pop 1 2 3 4 l1 5mh 1 2 3 4 l7 4mh no pop r12 1.15m r10 1.15m r13 1.15m r15 1.15m r16 1.15m 1 2 j7 term blk f2 3.15a 1 2 3 j6 term blk 1 2 rv1 s14k300 no pop r19 100k 1w j1 r20 100k 1w j3 c6 47uf elec 250v c14 47uf elec 250v r18 0.24 1w no pop r22 0.24 1w jmp2 0.750" wire jumper jmp3 0.500" wire jumper jmp4 0.300" wire jumper r9 0.1 2w r8 0.1 2w no pop wire-blue-insulated-28awg l 500 ul1422 28/1 blu wire-black-insulated-24awg 3050/1 bk005 wire-black-insulated-16awg 3057/1 bk005 gnd gnd chgnd gnd figure 2. schematic
cdb1601-120w ds931db3 5 3. bill of materials
! "# $%%&'() '*%$+"$, -". %,*'$,"%

() )"' 1 070-00157-z1 a diode rect bridge 600v 4a npb gbu 1 br1 micro commercial co gbu4j-bp 2 011-00042-z1 a cap 2200pf 10% 2000v cer npb rad 2 c1 c2 murata debb33d222ka2b 3 011-00055-z1 a cap 0.22uf 20% 305v ply flm npb th 0 c3 epcos b32923c3224m no pop 4 011-00040-z1 a cap 0.47uf 20% 305v ply flm npb th 0 c4 epcos b32922c3474m no pop 5 013-00034-z1 a cap 0.33uf 10% 630v poly npb rad 1 c5 panasonic ecqe6334kf 6 012-00186-z1 a cap 47uf 20% 250v elec npb rad 2 c6 c14 nichicon uvz2e470mhd 7 001-05280-z1 a cap 33pf 5% 50v c0g npb 1206 1 c7 kemet c1206c330j5gac 8 001-05783-z1 a cap 330pf 10% 50v c0g npb 1206 0 c8 kemet c1206c331k5gac no pop 9 001-10233-z1 a cap 4.7uf 20% 25v x7r npb 1206 1 c9 tdk c3216x7r1e475m 10 001-05542-z1 a cap 100pf 5% 50v c0g npb 1206 1 c10 kemet c1206c101j5gac 11 001-06276-z1 a cap 2200pf 10% 50v x7r npb 1206 0 c11 c12 kemet c1206c222k5rac no pop 12 011-00064-z1 a cap 0.22uf 20% 330v ply flm npb th 1 c13 epcos b32912b3224m eco840 13 070-00132-z1 a diode rect 800v 1a 200ma npb do-41 1 d1 diodes inc 1n4006g-t 14 070-00166-z1 a diode rect 600v 4a ult fst npb smc 1 d2 on semiconductor murs360t3g 15 070-00001-z1 a diode ss 75v 500mw npb sod80 1 d4 diodes inc ll4148 16 180-00022-z1 a fuse 3.15a tlag iec npb short tr5 1 f2 little fuse 37213150411 17 311-00019-z1 a htsnk w lock tab .5" to220 npb 1 hs1 aavid thermalloy 6021pbg requires 1 screw, 300-00025-z1, 1 washer, 301- 00013-z1, 1 nut, 302-00007-z1 or mounting kit 4880g aavid 18 115-00014-z1 a hdr 2x1 ml .1" 062bd st gld npb th 2 j1 j3 samtec tsw-102-07-g-s 19 110-00301-z1 a con 3pos term blk 5.08mm spr npb ra 2 j5 j6 weidmuller 1716030000 20 110-00302-z1 a con 2pos term blk 5.08mm spr npb ra 1 j7 weidmuller 1716020000 21 080-00013-z1 a wire 24 awg solid pvc ins blk npb 6.000 jmp1 jmp2 jmp3 jmp4 w2 alpha wire company 3050/1 bk005 see assy dwg for lengt h 22 050-00039-z1 a xfmr 5mh 1:1 1500vrms 4pin npb th 1 l1 premier magnetics tsd-2796 23 050-00050-z1 a xfmr 380uh 10% .265o npb th 1 l2 renco rlcs-1005 24 040-00127-z1 a ind 1mh 1.3a 15% tor vert npb th 1 l3 bourns 2124-v-rc 25 040-00127-z1 a ind 1mh 1.3a 15% tor vert npb th 0 l4 bourns 2124-v-rc no pop 26 050-00039-z1 a xfmr 5mh 1:1 1500vrms 4pin npb th 0 l5 premier magnetics tsd-2796 no pop 27 050-00047-z1 a xfmr common mode choke 1.3 a th npb 0 l6 l7 renco rl-4400-2-4.00 no pop 28 304-00004-z1 a spcr standoff 4-40 thr .500"l npb 4 mh1 mh2 mh3 mh4 keystone 2203 requires screw 4-40x5x16" ph steel 300-00025- z1 29 071-00107-z1 a tran mosft nch 11a 600v npb to220fp 1 q4 st microelectronics stf13nm60n 30 020-06337-z1 a res 24.9 ohm 1/4w 1% npb 1206 film 1 r1 dale crcw120624r9fkea 31 020-02502-z1 a res 100 ohm 1/4w 1% npb 1206 film 1 r2 dale crcw1206100rfkea 32 020-02616-z1 a res 1k ohm 1/4w 1% npb 1206 film 0 r3 dale crcw12061k00fkea no pop 33 020-02273-z1 a res 0 ohm 1/4w npb 1206 film 2 r4 r6 dale crcw12060000z0ea 34 020-06390-z1 a res 17.8k ohm 1/4w 1% npb 1206 1 r5 dale crcw120617k8fkea 35 020-06310-z1 a res 20k ohm 1/4w 1% npb 1206 film 1 r7 dale crcw120620k0fkea 36 030-00091-z1 a res 0.1 ohm 2w 1% ww npb axl 0 r8 vishay g003r1000fe7080 no pop 37 030-00091-z1 a res 0.1 ohm 2w 1% ww npb axl 1 r9 vishay g003r1000fe7080 38 020-06356-z1 a res 1.15m ohm 1/4w 1% npb 1206 6 r10 r11 r12 r13 r15 r16 dale crcw12061m15fkea 39 020-02616-z1 a res 1k ohm 1/4w 1% npb 1206 film 1 r14 dale crcw12061k00fkea 40 020-06391-z1 a res 1.78k ohm 1/4w 1% npb 1206 1 r17 dale crcw12061k78fkea 41 020-06372-z1 a res 0.24 ohm 1w 1% npb 2512 0 r18 r22 panasonic erj1trqfr24u no pop 42 030-00080-z1 a res 100k 1w 5% mtl flm npb axl 2 r19 r20 xicon 294-100k-rc 43 036-00015-z1 a varistor 470v rms 14mm npb rad 0 rv1 epcos s14k300 no pop 44 110-00045-z1 a con test pt .1"ctr tin plat npb blk 7 tp2 tp3 tp4 tp5 tp6 tp7 tp8 keystone 5001 45 065-00331-z3 a2 ic crus lpwr factor corr npb soic8 1 u1 cirrus logic cs1601-fsz/a2 eco840 46 080-00002-01 a wire 28/1 awg, kynar mod, 500ft 2.000 w1 squires l 500 ul1422 28/1 blu add length to bom quantity in inches 47 080-00040-z1 a wire 16awg solid pvc ins blk npb 4.000 w3 alpha wire company 3057/1 bk005 add length to bom quantity in inches 48 311-00025-z1 a htsnk to220 mounting kit npb 1 xhs1 aavid thermalloy 4880g includes all mounting hardware 49 300-00025-z1 a screw 4-40x5/16" ph mach ss npb 4 xmh1mxmh2 xmh3 xmh4 building fasteners pmsss 440 0031 ph screws for standoffs 50 240-00466-z1 c pcb cdb1601-120w-z-npb 1 cirrus logic 240-00466-z1 eco805/826/840 51 603-00466-z1 c assy dwg cdb1601-120w-z-npb ref cirrus logic 603-00466-z1 eco805/826/840 52 600-00466-Z1 c schem cdb1601-120w-z-npb ref cirrus logic 600-00466-Z1 eco805/826/840 53 422-00013-01 c lbl subassy product id and rev 1 cirrus logic 422-00013-01
cdb1601-120w 6 ds931db3 4. board layout figure 3. solder mask (bottom) figure 5. silkscreen (top) figure 4. solder mask (top)
cdb1601-120w ds931db3 7 figure 6. circui t routing (bottom) figure 8. silkscreen (bottom) figure 7. solder paste mask (bottom)
cdb1601-120w 8 ds931db3 5. typical performance plots 50 55 60 65 70 75 80 85 90 95 100 10 20 30 40 50 60 70 80 90 100 110 120 efficiency (%) output power (watts) 120v 230v 277v 0.80 0.82 0.84 0.86 0.88 0.90 0.92 0.94 0.96 0.98 1.00 20 30 40 50 60 70 80 90 100 110 120 power factor output power (watts) 120v 230v 277v figure 9. efficiency vs. output power figure 10. power factor vs. output power
cdb1601-120w ds931db3 9 0 5 10 15 20 25 30 35 40 45 50 10 20 30 40 50 60 70 80 90 100 110 120 thd (%) output power (watts) 277v 230v 120v 450 452 454 456 458 460 462 464 466 468 470 0 102030405060708090100110120 vlink (v) output power (watts) 277v 230v 120v figure 11. thd vs. output power figure 12. v link voltage vs. output power
cdb1601-120w 10 ds931db3 figure 13. steady state waveforms ? 120 vac figure 14. steady state waveforms ? 230 vac
cdb1601-120w ds931db3 11 figure 15. steady state waveforms ? 277 vac
cdb1601-120w 12 ds931db3 figure 16. switching frequency profile at peak of ac line voltage ? 120 vac figure 17. switching frequency profile at peak of ac line voltage ? 120 vac (cont.) ch. 1?vlink ch. 2?vrect ch. 3?gate ch. 4?inductor current ch. 1?vds ch. 2?vrect ch. 3?cs ch. 4?zcd
cdb1601-120w ds931db3 13 figure 18. switching frequency profile at trough of ac line voltage ?120 vac figure 19. switching frequency profile at trough of ac line voltage ? 120 vac (cont.) ch. 1?vlink ch. 2?vrect ch. 3?gate ch. 4?inductor current ch. 1?vds ch. 2?vrect ch. 3?cs ch. 4?zcd
cdb1601-120w 14 ds931db3 figure 20. switching frequency profile at peak of ac line voltage ? 230 vac figure 21. switching frequency profile at peak of ac line voltage ? 230 vac (cont.) ch. 1?vlink ch. 2?vrect ch. 3?gate ch. 4?inductor current ch. 1?vds ch. 2?vrect ch. 3?cs ch. 4?zcd
cdb1601-120w ds931db3 15 figure 22. switching frequency profile at trough of ac line voltage ? 230 vac figure 23. switching frequency profile at trough of ac line voltage ? 230 vac (cont.) ch. 1?vlink ch. 2?vrect ch. 3?gate ch. 4?inductor current ch. 1?vds ch. 2?vrect ch. 3?cs ch. 4?zcd
cdb1601-120w 16 ds931db3 figure 24. switching frequency profile at peak of ac line voltage ? 277 vac figure 25. switching frequency profile at peak of ac line voltage ? 277 vac (cont.) ch. 1?vlink ch. 2?vrect ch. 3?gate ch. 4?inductor current ch. 1?vds ch. 2?vrect ch. 3?cs ch. 4?zcd
cdb1601-120w ds931db3 17 figure 26. switching frequency profile at trough of ac line voltage ? 277 vac figure 27. switching frequency profile at trough of ac line voltage ? 277 vac (cont.) ch. 1?vlink ch. 2?vrect ch. 3?gate ch. 4?inductor current ch. 1?vds ch. 2?vrect ch. 3?cs ch. 4?zcd
cdb1601-120w 18 ds931db3 figure 28. transient ? 15w to 115w load at 10w/ s, vin = 120vac figure 29. transient ? 15w to 115w load at 10w/ s, vin = 120vac (cont.) ch. 1?vlink ch. 2?vrect ch. 3?gate ch. 4?inductor current ch. 1?vds ch. 2?vrect ch. 3?cs ch. 4?zcd
cdb1601-120w ds931db3 19 figure 30. transient ? 15w to 115w load at 10w/ s, vin = 230vac figure 31. transient ? 15w to 115w load at 10w/ s, vin = 230vac (cont.) ch. 1?vlink ch. 2?vrect ch. 3?gate ch. 4?inductor current ch. 1?vds ch. 2?vrect ch. 3?cs ch. 4?zcd
cdb1601-120w 20 ds931db3 figure 32. transient ? 15w to 115w load at 10w/ s, vin = 277vac figure 33. transient ? 15w to 115w load at 10w/ s, vin = 277vac (cont.) ch. 1?vlink ch. 2?vrect ch. 3?gate ch. 4?inductor current ch. 1?vds ch. 2?vrect ch. 3?cs ch. 4?zcd
cdb1601-120w ds931db3 21 figure 34. transient ? 115w to zero load at 10w/ s, vin = 120vac figure 35. transient ? 115w to zero load at 10w/ s, vin = 120vac (cont.) ch. 1?vlink ch. 2?vrect ch. 3?gate ch. 4?inductor current ch. 1?vds ch. 2?vrect ch. 3?cs ch. 4?zcd
cdb1601-120w 22 ds931db3 figure 36. transient ? 115w to zero load at 10w/ s, vin = 230vac figure 37. transient ? 115w to zero load at 10w/ s, vin = 230vac (cont.) ch. 1?vlink ch. 2?vrect ch. 3?gate ch. 4?inductor current ch. 1?vds ch. 2?vrect ch. 3?cs ch. 4?zcd
cdb1601-120w ds931db3 23 figure 38. transient ? 115w to zero load at 10w/ s, vin = 277vac figure 39. transient ? 115w to zero load at 10w/ s, vin = 277vac (cont.) ch. 1?vlink ch. 2?vrect ch. 3?gate ch. 4?inductor current ch. 1?vds ch. 2?vrect ch. 3?cs ch. 4?zcd
cdb1601-120w 24 ds931db3 6. revision history revision date changes db1 feb 2011 initial release. db2 feb 2011 minor bom change. db3 mar 2011 updated bom & layers to rev c.

▲Up To Search▲

Price & Availability of 600-00466-Z1

	To Download 600-00466-Z1 Datasheet File
If you can't view the Datasheet, Please click here to try to view without PDF Reader .